Inspired by the shape of a boulder, the dimensions of which would be difficult and expensive to construct using traditional methods, the property is the first of five homes planned by the construction firm Saint-Gobain Weber Beamix for a plot of land by the Beatrix canal in the Eindhoven suburb of Bosrijk.
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3D printing method involves a huge robotic arm with a nozzle that squirts out a specially formulated cement, said to have the texture of whipped cream. The cement is “printed” according to an architect’s design, adding layer upon layer to create a wall to increase its strength.
The point at which the nozzle head had to be changed after hours of operation is visible in the pattern of the new bungalow’s walls, as are small errors in the cement printing, perhaps familiar to anyone who has used an ink printer.
The new house consists of 24 concrete elements that were printed layer by layer at a plant in Eindhoven before being transported by lorry to the building site and placed on a foundation to be worked on by Dutch building firm Van Wijnen. A roof and window frames were then fitted, and finishing touches applied.
By the time the fifth of the homes is built – comprising three floors and three bedrooms – it is hoped that construction will be done wholly on-site and that various other installations will also be made using the printer, further reducing costs.
“If you look at what time we actually needed to print this house it was only 120 hours,” Huysmans said. “So all the elements, if we would have printed them in one go, it would have taken us less than five days because the big benefit is that the printer does not need to eat, does not need to sleep, it doesn’t need to rest. So if we would start tomorrow, and learned how to do it, we can print the next house five days from now.”